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How To Replace 6117-33d Slide Switch Button?

Views: 222     Author: Hazel     Publish Time: 2025-01-06      Origin: Site

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Understanding the 6117-33D Angle Grinder

>> Key Features of the Milwaukee 6117-33D

Tools and Materials Needed

Step-by-Step Guide to Replacing the Slide Switch Button

>> Step 1: Safety First

>> Step 2: Remove the Housing

>> Step 3: Accessing the Slide Switch

>> Step 4: Remove Old Switch Button

>> Step 5: Install New Slide Switch Button

>> Step 6: Reconnect Wires

>> Step 7: Reassemble Housing

>> Step 8: Test Your Grinder

Maintenance Tips for Your Angle Grinder

Troubleshooting Common Issues

Additional Considerations When Using Your Angle Grinder

Conclusion

FAQ

>> 1. What tools do I need to replace my slide switch button?

>> 2. Where can I purchase a replacement slide switch button?

>> 3. How do I know if my slide switch button needs replacing?

>> 4. Can I replace the slide switch button myself?

>> 5. What should I do if my grinder still doesn't work after replacing the button?

Replacing the slide switch button on a Milwaukee 6117-33D angle grinder is a straightforward process that can be accomplished with some basic tools and a little patience. This guide will walk you through the steps necessary to successfully replace the switch button, ensuring your tool operates smoothly and safely.

replace 6117-33d slide switch button diagram

Understanding the 6117-33D Angle Grinder

The Milwaukee 6117-33D is a powerful 5-inch angle grinder designed for heavy-duty applications. It features a slide switch for easy operation and a speed dial that allows users to adjust the RPM from 2,800 to 11,000. Over time, the slide switch button can wear out or fail, necessitating replacement.

Key Features of the Milwaukee 6117-33D

- Powerful Motor: The grinder is equipped with a robust motor that delivers high performance for various grinding tasks.

- Adjustable Speed: The ability to adjust the speed allows for versatility in handling different materials and tasks.

- Ergonomic Design: The design of the grinder ensures comfort during prolonged use, reducing fatigue.

- Durability: Built with high-quality materials, the Milwaukee 6117-33D is designed to withstand tough working conditions.

Tools and Materials Needed

Before you begin the replacement process, gather the following tools and materials:

- Replacement slide switch button (part number: 31-89-0245)

- Screwdriver (flathead and Phillips)

- Pliers

- Safety goggles

- Work gloves

- Cleaning cloth

- Multimeter (for testing electrical connections)

Step-by-Step Guide to Replacing the Slide Switch Button

Step 1: Safety First

Before starting any repair work, ensure that the angle grinder is unplugged from the power source. This step is crucial for your safety.

Step 2: Remove the Housing

1. Locate the screws: Use a screwdriver to remove the screws securing the motor housing. Typically, there are screws located on both sides of the grinder.

2. Separate the housing: Gently pull apart the two halves of the housing. Be careful not to damage any internal components during this process.

Step 3: Accessing the Slide Switch

1. Identify the switch assembly: Once you have access to the interior of the grinder, locate the slide switch assembly.

2. Disconnect wires: Carefully note how the wires are connected to the switch. You may want to take a photo for reference later. Disconnect these wires using pliers.

Step 4: Remove Old Switch Button

1. Remove old button: The slide switch button is typically held in place by clips or screws. Remove these fasteners using your screwdriver or pliers.

2. Take out the switch: Once detached, remove the old switch button from its housing.

Step 5: Install New Slide Switch Button

1. Insert new button: Place your new slide switch button into the housing where the old one was located.

2. Secure it: Reattach any clips or screws that hold the new button in place.

Step 6: Reconnect Wires

1. Reconnect wiring: Refer to your earlier notes or photos to reconnect the wires correctly to their respective terminals on the new slide switch.

Step 7: Reassemble Housing

1. Align and close: Align both halves of the motor housing back together carefully.

2. Secure screws: Replace all screws that were removed earlier to secure the housing.

Step 8: Test Your Grinder

1. Plug in: Once everything is reassembled, plug your angle grinder back into its power source.

2. Test operation: Turn on your grinder using the new slide switch button to ensure it functions correctly.

replace 6117-33d slide switch button

Maintenance Tips for Your Angle Grinder

To extend the life of your Milwaukee 6117-33D angle grinder and prevent future issues with components like the slide switch button, consider following these maintenance tips:

- Regular Cleaning: After each use, clean dust and debris from your grinder's exterior and air vents to prevent overheating.

- Inspect Cables and Connections: Regularly check power cords and connections for wear or damage, replacing them as necessary.

- Lubricate Moving Parts: Apply lubricant to moving parts as recommended in your user manual to ensure smooth operation.

- Store Properly: Store your angle grinder in a dry place away from moisture and extreme temperatures to prevent rusting and component degradation.

Troubleshooting Common Issues

Even with proper maintenance, you may encounter issues with your angle grinder over time. Here are some common problems and solutions:

- Grinder Won't Start:

- Check if it's plugged in properly.

- Inspect for tripped circuit breakers or blown fuses.

- Intermittent Power:

- This could indicate a faulty switch or loose wiring connections.

- Overheating:

- Ensure that air vents are not blocked and that you are not overloading the tool by using it continuously without breaks.

Additional Considerations When Using Your Angle Grinder

Using an angle grinder can be dangerous if proper precautions are not taken. Here are some additional considerations:

- Personal Protective Equipment (PPE):

- Always wear safety goggles or face shields to protect your eyes from flying debris.

- Use ear protection if you are operating in a noisy environment.

- Wear gloves but ensure they fit properly; loose gloves can get caught in moving parts.

- Work Environment:

- Ensure your workspace is clean and free of flammable materials.

- Use clamps or vises to secure your workpiece whenever possible.

Conclusion

Replacing the slide switch button on your Milwaukee 6117-33D angle grinder is an essential maintenance task that can extend its lifespan and improve performance. By following these steps carefully and ensuring safety at all times, you can restore your tool's functionality without needing professional assistance. Additionally, maintaining your angle grinder through regular cleaning and inspection will help prevent future issues, keeping it in optimal working condition for years to come.

 6117-33d slide switch button

FAQ

1. What tools do I need to replace my slide switch button?

- You will need screwdrivers (flathead and Phillips), pliers, safety goggles, work gloves, and a cleaning cloth.

2. Where can I purchase a replacement slide switch button?

- Replacement parts can be found at hardware stores or online retailers specializing in power tools, such as eReplacementParts or Fix.com.

3. How do I know if my slide switch button needs replacing?

- If your grinder fails to turn on or if you experience intermittent power issues when using it, it may indicate that the slide switch button is faulty.

4. Can I replace the slide switch button myself?

- Yes, with basic tools and following proper safety measures, most users can replace their slide switch buttons without professional help.

5. What should I do if my grinder still doesn't work after replacing the button?

- If replacing the slide switch does not resolve your issue, there may be other electrical problems within your grinder that require professional inspection or repair.

Citations:

[1] https://www.ereplacementparts.com/milwaukee-611733d-c95a-angle-grinder-with-slide-switch-parts-c-131_4779_187960.html

[2] https://documents.milwaukeetool.com/58-14-6117d4.pdf

[3] https://alouissupply.com/Hand-and-Power-Tools/Milwaukee-Tools/729-6117-33D/Milwaukee-13amp-5in-Small-Angle-Grinder-Slide-Lock-On-6117-33D

[4] https://www.fix.com/models/angle-grinder/milwaukee/id757480/6117-33-c94a/

[5] https://www.youtube.com/watch?v=NKO4I5RL2_4

[6] https://www.biedlers.com/product/31-89-0245

[7] https://documents.milwaukeetool.com/54-38-2142.pdf

[8] https://documents.milwaukeetool.com/58-14-6117d2.pdf

[9] https://www.jackssmallengines.com/jacks-parts-lookup/manufacturer/milwaukee/grinder/6117-33d-c95c-5-hp-angle-grinder-with-slide-switch-speed-dial-parts

[10] https://www.mmtoolparts.com/6117-33d-c95a-parts

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